TW-800 series/HERUTU ELECTRONICS CORPORATION

Pokayoke Tools TW-800 series

TW-800 series are wireless products for Pokayoke(fool-proofing) at a production process.

TW-800 series OUTLINE

01Transmitter TW-800T

TW-800T is a transmitter used fixing
to a torque wrench,pliers wrench,
check pen and so on.

Transmitter TW-800T

  • You can look see the communication OK/NG by LED lighting and flashing.
  • TW-800T uses CR2032 type of battery.Battery life is about 300,000 shots.
  • TW-800T has the function of remaining battery level notice and communication check by using test switch.
  • It is used polypropylene material for protecting broken the case.
ProtectCover
ProtectCoverFor small size wrench[TW-510C-1]
For middle and big size wrench
[TW-510C-2]

Ref) We recommend to use TW-510C-1 for small wrenches to the wrench not more than 50N.

02Receiver TW-800R

TW-800R is a receiver of 1 point
relay output type.

Receiver TW-800R

  • TW-800R is used by AC100-240V by using AC/DC adaptor of an option.
  • The diversity antenna which realizes stable communication is a standard.
  • TW-800R is small and light.Weight is 250g,Dimension is 10cm*8cm*3cm.

03Receiver with a extension unit of 3 relay output TW-800R-EXP

Receiver with a extension unit of 3 relay output TW-800R-EXP

TW-800R-EXP can receive signals from 4 transmitter
by connecting an extension unit of 3 relay output.
And TW-800R-EXP can output respectively.

*We don't sell a body of torque wrench.

04Receiver with a extension unit of serial output TW-800R-EXS

Receiver with a extension unit of serial output TW-800R-EXS

TW-800R-EXS is a receiver having an interface of RS-232C.
TW-800R-EXS can receive signals from transmitters.
The number of transmitters does not have restriction.

RS-232C output format
  • Preamble
  • STX
  • Transmitter ID number
  • Tightening information
    Test SW,Battery information
  • ETX
  • Check sum
RS-232C Communication Protocol
  • RS-232C data flow out by using original communication format.
  • Baud rate 19200/38400
  • Parity none
  • Data length 8bit
  • Stop bit 1bit
  • Flow control RTS-CTS/none

¦We can make LAN type. Please contact us.

05Receiver with Count function TW-800R-EXC

Receiver with Count function TW-800R-EXC

FUNCTION

  • It can be used with maximum 4 tools(transmitters)
  • TW-800R-EXC can be registered maximum 8kinds of "WORKS".A work is included[(Tool No. + Count alue)~4 kinds].
  • TW-800R-EXC has a alarm function to manage a time of every tightening.
  • The remaining value can be displayed either "each tool" or "total tool".
  • It is used as judgement condition "Sensor input"
  • TW-800R-EXC can manage use order of the tool.(Can be set "free order")
  • After judgement "PASS".TW-800R-EXC can be reset automatically by timer.

TW-800 series HOW TO USE

Set up pliers wrench for Pokayoke

Set up torque wrench for Pokayoke

Pair TW-800R and a tool

Pair TW-800R-EXP and three tools

Pokayoke using Torque Wrench

Pokayoke using Pliers Wrench

Pokayoke using Pen

Pokayoke using Power Tool

TW-800 series SPECIFICATION

Items TW-800T TW-800R TW-800R-EXP TW-800R-EXS
Frequency 2,403MHz-2,478MHz(An unassigned channel is automatically chosen by a frequency hopping function.)
Communication 2 way communication 250kbps
Input Limit switch 1point
Test switch 1point
 
Output   Contact output* 1point
Terminal block:M3(2P)
Rated load voltage AC/DC30V per point
Rated load current 0.5A per point
Contact output*4point
Terminal block:M3(2P)
Rated load voltage AC/DC30V per point
Rated load current 0.5A per point
Contact output* 1point
Terminal block:M3(2P)
Rated load voltage AC/DC30V per point
Rated load current 0.5A per point
Interface   RS-232C*1
Display LED 1 point(Red/Green) LED for receiving(Green) * 1point
(Combination lighting switch for pairing)
Power LED(Red) * 1point
LED for receiving(Green) * 1point
(Combination lighting switch for pairing)
Power LED(Red) * 1point
LED for receiving(Green) * 1point
(Combination lighting switch for pairing)
Power LED(Red) * 1point
Communication monitor LED * 5point
Buzzer   Electrical buzzer 95dB/m
Power Coin Battery(CR2032) DC24V+-20%(DC19-28V)(Terminal block:M3)
Consumption current   Under 60mA Under 80mA Under 90mA(At receiving standby under 50mA)
Operation temperature range Temperature 0-50 degree Humidity Under 80%
Dimension 34W*71D*17.5Hmm
(Except projection)
80W*100D*28Hmm
(Except projection)
130W*100D*28Hmm
(Except projection)
Weight Approx40g Approx250g Approx430g Approx450g
Antenna Pattern antenna Dipole antenna(Diversity type)
Battery life Approx 300,000 shots
(It changes with operating conditions.)
 

TW-800R-EXC SPECIFICATION

TW-800 Common specifications

About a wireless-communications portion, they are "TW-800R" and the specification.

Items Specification
Standard 2.4GHz Small electric power data communication system
Emission designation F1D
Frequency band 2,403MHz-2,476MHz
Channel 76CH
Modulation way GFSK
Communication way Simplex
Power of antenna 2.1mW

Receiver with a count function TW-800R-EXC

Item Specification
Output
OUT1 output (TW-800R main part side)

Contact output 1 point (terminal block M3)
Contact mechanism MOS-FET/1a
Rated load voltage AC/DC 30V
Rated load current 0.5A

JUDGE output PASS/FAIL (count unit side)
Contact output 2 points (terminal block M3)
Contact mechanism MOS-FET/1a
Rated load voltage AC/DC 30V
Rated load current 0.5A
Input Non-voltage contact input 6 points
SENSOR 1point / JUDGE 1point /RESET 1 point
Work Select 3point
Buzzer Electric buzzer 95dB/m
Display
TW-800R main part side

LED for reception (green) 1 point
(pairing lighting switch and combination)
LED for power (red) 1 point

Count unit side
Graphic LCD display 128x64dot
7Seg display Character size of 27 mm x 15 mm 2 figures
JUDGE display 3-color chip LED
(green / blue / yellow / red is turned on)
Power supply DC24V}20% (DC19-28V)
(Terminal block M3)
Consumption current 110 mA or less
Operating temperature-and-relative-humidity range Temperature 0-50 degree
Humidity 80% or less (there should be no dew condensation)
Outside dimension 218Wx100Hx30Dmm (except for a projection thing)
Weight About 750g
Antenna Dipole antenna (diversity type one can be removed)
* FCC/IC ANT2 is fixed and shipped by resin by regulation at the time of shipment in an applicable country.
Switch Power switch 1 point
6 DIP switch for a setup 1 point
Lighting switch One point (for pairing)
Keyboard 16 keys [0] - [9] and [£] -- [ -- ¥], [ESC], [ENT]

*The form of the SMA connector antenna for ANT2 is "M3.5-S SMA-P-MALE."

TW-800 series OPTION

  • RS-232C straight cable(1.8m)[6232-9F9F-06]

    RS-232C straight cable(1.8m)[6232-9F9F-06]

  • AC adapter[ADB24050-C]

    AC adapter[ADB24050-C]

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