HERUTU ELECTRONICS CORPORATION provides industrial wireless solutions for manufacturing sites: Pokayoke Tools (transmitter & receiver, pliers wrench, check pen), Wireless Call Systems (Andon), and Remote Control Systems.
+81-53-438-3555

Pokayoke Tools

Mobile Pokayoke Counter TW-800R-MCL

Portable Pokayoke Counter

Mobile Pokayoke Counter

Version
Update
June 14,
2023 Portable Pokayoke Counter

TW-800R-MCLV2.00

This is a battery-powered Pokayoke receiver with a count feature that allows 'Pokayoke Anywhere' regardless of location where you need task count management at sites such as manufacturing, logistics, construction, etc.

Contents
of Version
(V2.00)
Update

Additional Features in "Stand-alone mode"

  • Output task results data to LAN
  • Counting-up
  • JUDGE by work timer
  • Sensor input to enable counting
  • Work number display
  • Automatic JUDGE ON/OFF setting
  • Setting RESET-key disabled
  • Setting to output PASS/FAIL continuously until RESET

Newly Added Mode

  • Simple count mode

    A mode that only counts up and does not JUDGE (counts up to 999 times)

Changed the power supply from 'AC adapter' to 'battery-powered' while keeping
the same features of 'Simple Pokayoke Counter TW-800R-SCL'

Start Pokayoke Immediately

Using just one easy button operation, you can construct a Pokayoke system (task count management) with a tool (installed our Pokayoke transmitter).
You can register one type of work with TW-800R-MCL*1.

Count
CountNote: When receiving a signal from a Pokayoke transmitter, it either counts down or counts up
Task Contents of a Work (Example)

Task Contents of a Work (Example)

Specified Count Value
2 times
Tool Timer (Task time per tool)
No timer function
Work Timer (Task time taken per work)

Task results data for each fastening is output to LAN.

The JUDGE is determined as either PASS or FAIL depending on any or all of the conditions of specified count value and work timer.

Various tools used at worksites such as manufacturing, logistics, and construction are compatible with this system.

Check Pen S, Cordless Power Tool, Electric Screwdriver, Torque Wrench, Pliers Wrench, Approval Stamp, Cable Tie Gun,
Riveter, The LOCTITE(C) hand pump and more

A task count of fastening screws with a cordless power tool can be managed.
A task count of fastening screws with a cordless power tool can be managed.
Pen checking even a large number of items in the final process is easy.
Pen checking even a large number of items in the final process is easy.
A task count of fastening bolts with a torque wrench can be managed.
A task count of fastening bolts with a torque wrench can be managed.
Forgetting to remove hose clamps with pliers is prevented.
Forgetting to remove hose clamps with pliers is prevented.
Tasks of approval stamping can be checked thoroughly.
Tasks of approval stamping can be checked thoroughly.

Comparison of TW-800R-MCL/TW-800R-SCL

TW-800R-MCL TW-800R-SCL
Power Source DC 5V AC100 ~ 240V
(using included AC adapter)
Accessory 1 DC JUDGE Cable【DC-4017A】 1 AC Adapter 【ADB24050】
Count Display 7-SEG LED 3-Digit ((W x H) 27 x 50 mm (1.1 x 2.0")/digit)
Output 2 Power Transistor Outputs (1 PASS / 1 FAIL), Rated Load DC 24 V / 0.1 A
Interface RJ45 Ethernet 10BASE-T/100BASE-T, Full/Half Duplex, 'POKAYOKE plus' Compatible
Input 5 Non-voltage Contact Inputs(1 JUDGE, 1 RESET, 3 Work-Select)
Registrable Work Type Qty.

1 Type (more types possible with options*1)
Main Features - Operation Modes (Stand-alone / Simple count / App-interlock) Note: When using the TW-800R-MCL/TW-800R-SCL by itself, select either 'stand-alone' or 'simple count' mode. When using the TW-800R-MCL/TW-800R-SCL in combination with 'POKAYOKE plus', select 'app-interlock' mode. - JUDGE (Number of Task Countdown / Count-up and Work Timer)
- Sensor Input (count valid only at sensor input)
- Timer Reset, Output Task Results Data to LAN, Work Number Display
- Sequence (manageable order of tool usage), Work Execution Reservation, History Management of Task Results for Each Work
Note: Available in app-interlock mode
Available Countries Japan / Canada / USA / China / Thailand / Vietnam / Philippines / India
Buzzer Piezo Buzzer 90dB (at 0.1 m (3.9"))
External Dimensions(W x H x D) 150 x 100 x 30 mm (5.9 x 3.9 x 1.2") (excluding protrusions)
Weight Approx. 290 g (10.2 oz)

*1: Up to 8 work types can be registered by using the optional 'Input Cable for Work-select'. The registrable number of work types is unlimited by linking with 'POKAYOKE plus'.

Ensuring Traceability of Tasks

You can easily construct a Pokayoke system that covers multiple processes and ensures the traceability of tasks by linking with our product, Production Process Support Software for Pokayoke Tools "POKAYOKE plus" via LAN*2.

POKAYOKE plus

Ensuring Traceability of Tasks and Safety Production Process Support Software for Pokayoke Tools

By linking with "POKAYOKE plus" via LAN, the functions of TW-800R-MCL can be greatly expanded, such as sequence function, work execution reservation function, history management of task results for each work, registrable unlimited number of works, etc.

Production Process Support Software for Pokayoke Tools

TW-800R-MCL (Stand-alone mode)

TW-800R-MCL (Application interlock mode)

× POKAYOKE plus
Work operation in
TW-800R-MCL		 Operation based on work registered in
TW-800R-MCL		 Operation based on work execution instruction from POKAYOKE plus
Registrable Task Contents for One Work Task contents using 'one tool' Task contents using 'up to 8 tools' (in the case of registering installed TW-800R-MCL at up to 8 stations in one work)
Registrable work count 1 Type(Up to 8 types with the use of options*1) Unlimited
History Management of Task Results for Each Work No Yes
('Tool usage history' and 'work execution history' are saved in CSV format)
Remarks - Sequence function (manageable the order in which tools are used), work execution reservation function, battery level notification function

*1: You can register up to 8 types of work by using the option 'Input Cable for Work-Select'.
*2: With the TW-800R-MCL, you can select one of three operating modes: 'Stand-alone mode', 'simple count mode' or 'application interlock mode'. When using the TW-800R-MCL in combination with 'POKAYOKE plus', select 'application interlock mode'.

Pokayoke Possible Anywhere (Battery-powered)

TW-800R-MCL operates with an input voltage of DC 5V.
By connecting the TW-800R-MCL to a Makita battery via the USB(A)/DC Adapter Cable (DC-4017A) (included), you can use the TW-800R-MCL as battery-powered.

Pokayoke Possible Anywhere (Battery-powered)
USB(A)/DC Adapter Cable【DC-4017A】
USB(A)/DC Adapter Cable
【DC-4017A】
USB Adapter【ADP05】
USB Adapter
【ADP05】
Makita battery
Makita battery

Note: USB adapter (ADP05) and Makita battery are not included. Please prepare separately. Note: ADP05: Applicable batteries are slide-type Li-ion batteries 18 V/14.4 V (excluding light capacity batteries (up to 1.5 Ah)).

Easy to Carry with Mobile Stand (Sold Separately)

Easy to Carry with Mobile Stand (Sold Separately)
Mobile Stand TW-MCLDS01
Mobile Stand
【TW-MCLDS01】

OPTIONS

TW-800R-MCL Input Cable TW-SCLI-6

Input Cable
【TW-SCLI-6】

TW-800R-MCL Output Cable for JUDGE TW-SCLO-4

Output Cable for JUDGE
【TW-SCLO-4】

Mobile Stand 【TW-MCLDS01】

Mobile Stand
【TW-MCLDS01】

Wall Mounting Bracket TW-SCLF01

Wall Mounting Bracket
【TW-SCLF01】

Switch Box for Work-Select TW-WS-03

Switch Box for Work-Select
【TW-WS-03】

Desktop Stand TW-SCDS01

Desktop Stand
【TW-SCDS01】

Catalogs

Related products

Please feel free to contact us regarding product inquiries, opinions, or requests.

Contact Us via Email
HERUTU ELECTRONICS CORPORATION
Company Info　｜　Terms of Use　｜　Privacy Policy　｜　Site Map
Copyright© 2008-2024 HERUTU ELECTRONICS CORPORATION All Rights Reserved.