HERUTU ELECTRONICS CORPORATION provides industrial wireless solutions for manufacturing sites: Pokayoke Tools (transmitter & receiver, pliers wrench, check pen), Wireless Call Systems (Andon), and Remote Control Systems.
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Pokayoke Tools

Simple Pokayoke Counter TW-800R-SCL

Mistake-proofing (Pokayoke) for
Tasks Using Tools in the Production Process

Simple Pokayoke Counter

Version
Update
June 14,
2023
Simple Pokayoke Counter TW-800R-SCL V2.00

TW-800R-SCLV2.00

This Pokayoke receiver has a simple and sophisticated counter feature for customers who say, "I want to start mistake-proofing (pokayoke) right now for tasks using tools".

Contents
of Version
(V2.00)
Update

Additional Features in "Stand-alone mode"

  • Output task results data to LAN
  • Counting-up
  • JUDGE by work timer
  • Sensor input to enable counting
  • Work number display
  • Automatic JUDGE ON/OFF setting
  • Setting RESET-key disabled
  • Setting to output PASS/FAIL continuously until RESET

Newly Added Mode

  • Simple count mode

    A mode that only counts up and does not JUDGE (counts up to 999 times)

Start Pokayoke Immediately

Using just one easy button operation, you can construct a Pokayoke system (task count management) with a tool (installed our Pokayoke transmitter).
You can register one type of work with TW-800R-SCL*1.

Count
CountNote: When receiving a signal from a Pokayoke transmitter, it either counts down or counts up.
Task Contents of a Work (Example)

Task Contents of a Work (Example)

Specified Count Value
2 times
Tool Timer (Task time per tool)
No timer function
Work Timer (Task time taken per work)

The JUDGE is determined as either PASS or FAIL depending on any or all of the conditions of specified count value and work timer.

Sending task results to external devices connected to the LAN.*3

Output task results data
for each fastening to LAN

Output PASS/FAIL

Various tools used at worksites such as manufacturing, logistics, and construction are compatible with this system.

Check Pen S, Cordless Power Tool, Electric Screwdriver, Torque Wrench, Pliers Wrench, Approval Stamp, Cable Tie Gun,
Riveter, The LOCTITE(C) hand pump and more

A task count of fastening screws with a cordless power tool can be managed.
A task count of fastening screws with a cordless power tool can be managed.
Pen checking even a large number of items in the final process is easy.
Pen checking even a large number of items in the final process is easy.
A task count of fastening bolts with a torque wrench can be managed.
A task count of fastening bolts with a torque wrench can be managed.
Forgetting to remove hose clamps with pliers is prevented.
Forgetting to remove hose clamps with pliers is prevented.
Tasks of approval stamping can be checked thoroughly.
Tasks of approval stamping can be checked thoroughly.

We also offer the TW-800R-MCL, a battery-powered Pokayoke receiver with a count feature that allows 'Pokayoke Anywhere' regardless of location, while providing the same features as the TW-800R-SCL.

Enhancement of Counter Feature and Expansion of Usage Environment

For usability in factories in various industries and sizes, we have upgraded the following mistake-proofing (pokayoke) features to meet customer demands while maintaining the simplicity of our 'Simple Pokayoke Counter TW-800R-SC'.

TW-800R-SC TW-800R-SCL
(Stand-alone mode)
Configurable Specified Count Value Up to 99 times per work (2-digit count display) Up to 999 times per work (3-digit count display)
Count-up of number of tasks No (Countdown only) Yes (Countdown, Count-up)
Buzzer Loudness Piezo Buzzer 70dB (at 0.1 m (3.9")) (a loud voice) Piezo Buzzer 90dB (at 0.1 m (3.9")) (a very loud voice)
JUDGE Method JUDGE according to task count JUDGE according to task count / JUDGE by external signal / JUDGE by work timer
RESET Method RESET with the set timer
RESET-key press
RESET with the set timer / RESET-key press / RESET by external signal
Sensor Input Function to Enable Counting No Yes
Function to Output Task Results Data to LAN No Yes
Setting PASS/FAIL Output Fixed (100 ms) Selectable from 13 types of time
Installation Method Desktop Desktop, Wall mount possible
Available Countries Japan / Canada / USA Japan / Canada / USA / China / Thailand / Vietnam / Philippines / India

Ensuring Traceability of Tasks

You can easily construct a Pokayoke system that covers multiple processes and ensures the traceability of tasks by linking with our product, Production Process Support Software for Pokayoke Tools "POKAYOKE plus" via LAN*2.

POKAYOKE plus

Ensuring Traceability of Tasks and Safety Production Process Support Software for Pokayoke Tools

By linking with "POKAYOKE plus" via LAN, the functions of TW-800R-SCL can be greatly expanded, such as sequence function, work execution reservation function, history management of task results for each work, registrable unlimited number of works, etc.

Production Process Support Software for Pokayoke Tools

TW-800R-SCL
(Stand-alone mode)

TW-800R-SCL
(Application interlock mode)

× POKAYOKE plus

Work operation in
TW-800R-SCL
Operation based on work registered in
TW-800R-SCL
Operation based on work execution instruction from POKAYOKE plus
Registrable Task Contents for One Work Task contents using 'one tool' Task contents using 'up to 8 tools' (in the case of registering installed TW-800R-SCL at up to 8 stations in one work)
Registrable work count 1 Type(Up to 8 types with the use of options*1) Unlimited
History Management of Task Results for Each Work No Yes
('Tool usage history' and 'work execution history' are saved in CSV format)
Remarks - Sequence function (manageable the order in which tools are used), work execution reservation function, battery level notification function

*1: You can register up to 8 types of work by using the option 'Input Cable for Work-Select'.
*2: With the TW-800R-SCL, you can select one of three operating modes: 'Stand-alone mode', 'simple count mode' or 'application interlock mode'. When using the TW-800R-SCL in combination with 'POKAYOKE plus', select 'application interlock mode'.
*3: With the TW-800R-SCL, you can select one of three operating modes: 'Stand-alone mode', 'simple count mode' or 'application interlock mode'. When using the TW-800R-SCL in combination with 'POKAYOKE plus', select 'application interlock mode'.

OPTIONS

TW-800R-SCL Input Cable?ソス@TW-SCLI-6

Input Cable
【TW-SCLI-6】

TW-800R-SCL Output Cable for JUDGE?ソス@TW-SCLO-4

Output Cable for JUDGE
【TW-SCLO-4】

Desktop Stand?ソス@TW-SCDS01

Desktop Stand
【TW-SCDS01】

Wall Mounting Bracket?ソス@TW-SCLF01

Wall Mounting Bracket
【TW-SCLF01】

Switch Box for Work-Select?ソス@TW-WS-03

Switch Box for Work-Select
【TW-WS-03】

Catalogs

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