HERUTU ELECTRONICS CORPORATION provides industrial wireless solutions for manufacturing sites: Pokayoke Tools (transmitter & receiver, pliers wrench, check pen), Wireless Call Systems (Andon), and Remote Control Systems.
+81-53-438-3555

Pokayoke Tools

Production Process Support Software for Pokayoke Tools POKAYOKE plus

Ensuring Traceability of Tasks and Safety

Production Process Support
Software for Pokayoke Tools V3.00

Production Process Support Software for Pokayoke Tools
LAN Connection Type Pokayoke Receiver TW-800R-EXL
LAN Connection Type Pokayoke ReceiverTW-800R-EXL
Simple Pokayoke Counter TW-800R-SCL
LAN Connection Type Pokayoke CounterTW-800R-SCL
TW-800R-MCL

POKAYOKE plus

When used in combination with a LAN-connectable Pokayoke receiver, this Windows application helps customers ensure the traceability of "working with tools" and "wearing safety protection equipment" for workers in factories.

Task Count Management with Pokayoke Compatible Tools

Impact Driver (Makita Corporation) Impact Wrench (Makita Corporation) Battery Powered Oil-Pulse Wrench (Uryu Seisaku, Ltd.) Cordless Riveter (LOBTEX CO.,LTD) Electric Screwdriver (Nitto Kohki Co., Ltd.) Torque Wrench (Nakamura Mfg. Co., Ltd.) Torque Driver (Nakamura Mfg. Co., Ltd.) E-Clip Holder Check Pen S CP-02S PX-20 (Mitsubishi Pencil Co., Ltd.), etc. Check Pen S CP-09S H-DM (Tombow Pencil Co., Ltd.) Pull-Force Checker The LOCTITE Hand Pump (Henkel Japan Ltd.) Connector Fitting Checker Spray Can Cable Tie Cun (Hellermann Tyton Co., Ltd.) Spring Hose Clip Type Pliers Wrench Snap-Ring Pliers Wrench E-Clip Type Pliers Wrench Diagonal Cutting Pliers Type Standard Type Pliers Wrench Check Pen S CP-26S Stamp X-BKL (Shachihata Inc.) Self-Inking Stamp (Almarq Inc.) TAT Stamp (Shachihata Inc.) X Stamper (Shachihata Inc.) Adhssive Tape Pressuring Tool (3M Japan Ltd.)

Ensuring Traceability and
Grasp of Tasks and
Safety in Real-Time

Ensuring Traceability and Grasp of Tasks and Safety in Real-Time LAN Connection Type Pokayoke Receiver TW-800R-EXL Simple Pokayoke Counter TW-800R-SCL

Work Status Notification
for Remote Staffs and
Manufacturing Sites

  • LAN Connection Type I/O Unit WCP-232-EXL

    LAN Connection Type I/O Unit
    WCP-232-EXL

  • pokayoke plus viewer samplepokayoke plus viewer
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LAN

New Features of POKAYOKE plus V3.00

Output to Manufacturing Equipment

By connecting a LAN connection type I/O unit WCP-232-EXL to a LAN, the application outputs the task status (PASS/FAIL) of work to the manufacturing equipment.
(The maximum number of WCP-232-EXL connections for the "POKAYOKE plus" is 16.)

wcp-232-exlWCP-232-EXL

Other Convenient Features

The application informs the remaining battery level of the Pokayoke compatible transmitter.
Note: Compatible Pokayoke transmitters:
TW-810T, TW-850T, TW-800T,
Check Pen S, HCP-2402T-MC

Battery remaining information

By registering photos of Pokayoke compatible tools, it is easier to grasp of the working tools.

Easy registration of tools by registering photos

Functional Overview

Ensuring Traceability of Tasks

Customers can log and save task results for each work*1 through the TW-800R-SCL or TW-800R-EXL installed in multiple processes.

*1: "Work" refers to the content of tasks using one or more tools. For example, you would register the content of a work as "tasks done 10 times with a cordless power tool, 3 times with the Check Pen S, and 1 time with an approval stamp."

Ensuring Traceability of Tasks
  • Task Results
  • -Work Title
  • -Start Date and Time of Task
  • -End Date and Time of Task
  • -Judgment Result
  • -Cause of FAIL, etc.
FAIL
Since the system can grasp in real-time the status of task results for each work done or where a "FAIL" occurs, customers can take prompt action to address a process where a mistake has occurred.

Mistake Prevention (Pokayoke) for Covering Multiple Processes

By linking the "POKAYOKE plus" to the TW-800R-SCL installed for multiple processes, customers can set work execution instructions, counting the number of tasks upwards, etc.

Mistake Prevention (Pokayoke) for Covering Multiple Processes
You can reserve executions for up to 8 works as shown below.
You can reserve executions
for up to 8 works as shown below.
Since customers can register the TW-800R-SCL installed at up to 8 stations for one work, the system can prevent mistakes (pokayoke) for tasks that use up to 8 tools. You can register an unlimited number of works.

Counter Feature on Computer (POKAYOKE plus Viewer)

By linking the software with the TW-800R-EXL, customers can prevent mistakes (pokayoke) at up to 16 stations by locating a Windows computer with the "POKAYOKE plus Viewer" at the task site.

Counter Feature on Computer (POKAYOKE plus Viewer)
Since up to 8 tools can be registered for one work, the system can prevent mistakes (pokayoke) for tasks that use up to 8 tools. An unlimited number of works can be registered.
Operation of POKAYOKE plus Viewer
The "POKAYOKE plus Viewer" operates based on work execution instructions from the "POKAYOKE plus", and displays the content of tasks in terms of works, the task count, and judgment results.

Specification

"POKAYOKE plus"
Specifications and Operating Environment

Supported OS Windows® 10 32-bit / 64-bit 〜 Windows® 11 64-bit
CPU Intel® CoreTM 2.3GHz or above
Required Memory 4GB or above
Resolution 1366 x 768 (FWXGA) or above
HDD Free space of 1GB or above,
excluding data/log
Supported Languages Japanese/English

"POKAYOKE plus Viewer"
Specifications and Operating Environment

Supported OS Windows® 10 32-bit / 64-bit 〜 Windows® 11 64-bit
CPU Intel Atom® x5-Z8350 1.44GHz or above
Required Memory 4GB or above
Resolution 1280 x 800 (WXGA) or above
HDD Free space of 1GB or above,
excluding data/log
Supported Languages Japanese/English

Catalogs

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